2009-12-10

70 MHz Transverter

 

 

 

70 MHz Transverter

The first 10 pieces of this transverter we built on base "OZ KIT's by permission of the supplier.Later we modified the PCB and the original design,
but we using lot of original ideas of the autor(OE9PMJ)The mechanics,the box and the oulet is 100% our own design.
We don't sell KIT's look OZ2M if you need it.

Circuit

The 70 MHz input signal passes through the input filter (L1, C1, C2) to the input amplifier (BF981) where the gain is approx. 25 dB. Then through the band pass filter (L2 - 4, C3 - 8) providing a suitable selectivity.

The balanced mixer MX1(SBL-1) mixes the 70 MHz signal down to 28 MHz loosing approx. 6 dB in the process. Next the signal is amplified approx. 10 dB in a low noise J-FET (J310). The band-pass filter (L7/8 and C11 - 14) increases the selectivity considerably. Undesired products are decoupled via R5 in the L5/C9 diplexing filter.

For better stability the oscillator chain is supplied with 9V from a 78L09 voltage regulator. The oscillator, another J310, oscillates on 42 MHz using a 14MHz crystal on 3rd overtone mode, series resonance. The 42 MHz signal is being amplified through Q6 to approx. 17 dBm/50 mW. In the following low-pass filter the harmonics are being attenuated. Then the signal is attenuated to approx. 7 dBm/5 mW through R14 - 18 which also provides impedance matching for the TX and RX mixers(SBL-1).With L17 you can set the crystal to correct 42.000MHz frequency.

The transmit mixer, MX2, only needs approx. -15 dBm/30 µW 28 MHz IF signal from the transceiver. A suitable level can be achieved by adjusting VR in the attenuator (R30, R31 and VR). The resulting 70 MHz TX signal is then filtered through a three-stage band-pass filter (L12 - 14/C 25 - 30) before being amplified in a BF981, and finally a BFR96TS to a level exceeding 100-150 mW. Through the final pi-filter (L16/C34 - C36) the TX signal reaches the output terminal.

The PTT circuit uses two BD136 for the RX/TX switching, TX when PTT is grounded. At the "DR4" terminal +12 V/1 A is available during TX. It is intended to switch the antenna relay and/or a PA. The circuit around the BC547 delays the TX key while activating the antenna relay immediately. This means that the TX output (70 OUT) is delayed approx. 100 ms after the antenna relay is activated. Consequently the antenna relay switches without any TX signal present.

Construction

The complete transverter is build on a 1,5 mm double sided glass-fibre epoxy PCB to be fitted into a standard metal sheet box measuring 148 x 74 x 30 (50) mm3. The component (upper) side of the PCB.

The RX/TX shift is done the way it is, due to the fact that some transceivers only have a single transverter RF connector, common for the RX input and the TX output. If you have separate connectors for RX and TX, the 28 MHz relay is not needed.
42MHz xtal not easy to find we using here 14MHz xtal in 3rd overtone mode.
The L17 help to set the xtal frequency to 42.000MHz.

We don't using RF connectors on the box every signal connecting directly with RG174 coax cables.

An option: Adjustable TX gain

If the TX-IF-signal source is not adjustable and the TX mixer is fed with the proper levels, it is possible to introduce an adjustable TX output by changing the gate 2 voltage on Q8 (BF982). This can be done fixed or adjustable by connecting gate 2 to an external potentiometer in stead of R23.
This additional poti is on the front page and you can set the output pwr from 0 to the maximum..

Performance

General

Operational frequency span
IF

:
:
69.9,0 MHz - 71MHz
27,9MHz - 29 MHz
TX

Output power
Drive power
Gain
Spurious suppression

:
:
:
:
>200 mW
-15 dBm - 0 dBm/30 µW - 1 mW, adjustable
25dB -40dB
>60 dB
RX

Gain
Noise Figure
1 dB compression point
Intercept point (IP3o)
Attenuation of 56 MHz
Attenuation of 126 MHz

:
:
:
:
:
:
ca. 23 dB
<2 dB
0 dBm/1 mW
7 dBm/5 mW
98 dB
94 dB

Fig 1. RX front-end passband characteristics. TV channel 4 is attenuated by 12 dB and the FM-band beyond 68 dB.

Fig 2. TX third order intermodulation distortion at 22 dBm/159 mW PEP.

Fig 3. TX spurious at 21 dBm/125 mW. All spurious are more than -65 dBc.

Parts list

Resistors

Resistor Value
R1, R22 27 kΩ
R2 10 kΩ
R3, R14, R18 180 Ω
R4, R7, R25, R29 22 Ω
R5, R19 47 Ω
R6, R17 150 Ω
R8 8,2 kΩ
R9 2,2 kΩ
R10 1,2 Ω
R11 5,6 kΩ
R12 15 kΩ
R13, R26 1 kΩ
R15, R16, R24 39 Ω
R20 22 kΩ
R21 3,3 kΩ
R23 1,5 kΩ
R27 4,7 kΩ
R28 12 Ω
R30, R31 82 Ω
VR 250 Ω

All resistors are 0,25 W/0,4 W and metalfilm type.

Capacitors

Capacitor Value
C1, C7, C14, C24, C26, C32 120 pF
C2, C8, C28 27 pF
C3, C4, C30, C31 22 pF
C5, C6, C27, C29 1 pF
C9 270 pF
C10, C11, C25 33 pF
C12 3,3 pF
C13, C34, C35 39 pF
C15 100 nF, polyester, 2-raster
C16 1 µF, 16 V, electrolytic, axial
C17, C18 22 µF, 16 V, electrolytic, axial
C19, C21 82 pF
C20 150 pF
C22 10 pF
C23 47 pF
C33 1 nF
C36, C37 12 pF
C38-C59 10 nF

All capacitors are 1 raster, 2,54 mm, ceramic types unless otherwise stated.

Semiconductors

Component Description
D1, D2 5,6 V zener diode, 0,5 W
D3, D4 1N4004 or equivalent
D5, D5, D7 1N4148 or equivalent
IC1 78L09
MX1, MX2 SBL-2, or similar +7dBm
Q1, Q8 BF981 or BF982
Q2, Q7 J310, U310
Q3, Q4   BD136, or similar PNP
Q5 BC547
Q6 BFW93, BFW92
Q9 BFR96 or BFR96TS

Inductors

Inductor Description
DR1, DR2, DR3, DR4, DR5, DR6, DR8 VK200, ~10 µH RF choke
DR7 15 µH RF choke
L1, L2, L3, L4, L12, L13, L14, L15 Neosid 00 5231 03
L6, L7, L8 Neosid 00 5048 00
L9, L10, L11 Neosid 00 5049 00
L5, L16 Neosid 00 5061 00

Miscellaneous

Component Description
Ferrite beads Mount on Q1 and Q8 drain
Crystal 14 MHz,  HC49/U
Metal sheet box 148 x 74 x 30 (or 50) mm3. Schubert type.
   
Feed through capacitors Three x 1 nF, solderable into a 3,2 mm hole
Metal sheets Big on top side, small on bottom side 
Relay Omron G5V-2, 12 V    N.C.

Postscript

The original 50 MHz design by OE9PMJ had two IF options: 28 or 144 MHz. A 144 MHz IF for the 70 MHz version would need an oscillator on 74 MHz! That is simply too close to 70 MHz to keep the oscillator signal out of the desired pass band and is outside the scope of this 70 MHz design. Thus 144 MHz IF is not an option! The prototype  6m version of this transverter I built in 1990 by OE9PMJ description.


by Bo, OZ2M, www.rudius.net/oz2m